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i developed 4 concepts for a
low-cost carbonization of coffee husks! and other bio mass like nuts, rice husks, maize cops, water hyacinths, etc.
First 1) the "Open Pit Drum System"
It works with a chimney a bottom plate and removable oil drums. Its operation is simple and continuously. It can be seen in the middle of the photo, behind of me standing there. This carbonizer works well.
On the right side of the photo, you see the Drum Retort Carbonizer.
This work was done for CARiTAS-ETHiOPiA in the Bale Mountains.
The 2nd System for low-cost carbonization of coffee husks (and similar biomass like nuts, etc.) is the
Drum-Retort Carbonizer. Harmful wood gas emissions (methane etc.) are completely and safely burned below the oil drum and its heat used to push the carbonization. (see photo on the left side).
This carbonizer works well. The outer shell of the carbonizer is insulated.
About 19,5 kg of sun dry coffee husks fit into the volume of about 193 liters.
(210liter -15l top left with air space 5cm, -tubes 3,4l -3,4l ), V = 3,14 * r² * h; 3,14 * 0,035*0,035 *0,88m (1m³ = ~101 kg).
About 7 kg of coffee husks char can be harvested.
About ~2 kg of waste wood is burned for initializing the process.
Efficiency: 19,5kg --> 7kg, follows 100kg --> 36kg
means ~36% Efficiency, (however ~2kg of waste wood burnt not counted)
The 3rd System is a
"Rotary Drum Carbonizer".
An exchangeable oil drum is rotated by hand or by some electric device and the biomass carbonized. The wood gas is cleanly burned, and the available heat used to push carbonization.
We did not build it yet, but drawings are available. It is expected to produce a very even carbonized biomass.
The 4th System will be a Shelter Drum Carbonizer, (Shelter Drum Retort Kiln)
this is the most promising one. We soon look into building one prototype.
So the Shelter Drum Retort Kiln will considerably use little or less wood for pre-heating compared to other methods.
So the Shelter Drum Kiln will have a possibility to watch and see the burning of the wood gas directly. This will help to determine when the carbonisation cycle and batch will be finished.
Briquetting Factory, facts and information:
This site is still under construction,
but look under page 5 1st: CCS (Continuous Carboniztation System).
Youtube video. "Charbon oublié " (french) shows an interesting briquetting plant in Haiti. They are using charcoal left over (dust) for briquetting, but the charcoal can also be provided by a retort carbonization.
A similar production was set up by
Briquetting plant is an eco friendly technology to convert diverse residues like forestry, industrial and agriculture waste into solid blocks of bio-fuel. Cylindrical shaped briquettes are made with high mechanical pressure using binder less technology. Hence no need for any binder or chemical. Bio-briquettes are substitute to non renewable fossil fuels and can be used in several manufacturing industries like kilns, furnaces and boilers. Ecological bio-briquettes are pollution free and also contribute to greener surroundings which save worthy foreign exchange. The motto behind bio-briquettes is Wealth from Waste. Briquetting plant converts agriculture residues into solid bio-fuel. For farmers to earn money from waste, briquetting press is the promising substitute for green energy production. The model "JUMBO-90" works on the famous concept of binder less technology.
Biomass Briquetting Machine, Watch Briquetting Machine video - IDI EXIM, Coimbatore, India.
Real Tech Engineering
Sree Engineering Works (India)
90mm briquette plant for biomass
Roller Press from China
If you are intersted in the briquette press machine, please contact: +86 15838193807
Email: email@example.com Skype: dongfang2012815
This 15TPH coal briquette production line is builded in Beijing. If u are interested in, please feel free to contact me.
Contact information: Alanna.Liu
Cellphone No.: +08613849119469
Roller Press, India
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